Price changes effective 7/1/2021. Click here for details.

Now Available:
Faux Leather & Custom Patch Shapes

Announcing 15 new colors of faux leather and custom shape patches!

See Faux Leather
Get Started Find a Dealer

48 piece minimum.

View Program Details ❯ 

Outdoor Cap sells team headwear through authorized team dealers. Please contact us if you are interested in becoming an authorized dealer.

Pick Your Style

Start with any of our blank promo headwear styles.
Styles shown from left to right: OC501, OC871, OC502M

Start with any of our blank headwear.Browse all styles ❯ 

Provide Your Art

Our creative team can supply you with great looking design concepts and deliver a virtual sample within 1-3 business days, depending on the design of your patch.

High Resolution Images
Ideal for sublimation. 300 dpi recommended. .jpg, .tif, .gif, .png, .psd, or .bmp preferred.
Vector Artwork
Best for embroidery and Etched Leather. Great for logos and text. .AI, .EPS, or .SVG files preferred. Single color vector art preferred for leather.

Build Your Patch

Type

Sublimated
Complex and/or detailed graphics, and photo-realistic images.
Embroidered
Simple graphics, and type no smaller than 0.2” high.
100% Genuine Leather
For single color graphics with moderate detail. Available in Tan and Chocolate.
Faux Leather
For single color graphics with moderate detail. Available in 15 color combinations.

Edge

Satin Stitch
Conventional stitching technique that produces an even, uniform look. Available in our standard embroidery thread colors.
Merrowed Stitch
3-thread “overlock” stitch that creates a quick, finished edge. Available in 12 colors.
Running Stitch
(Genuine Leather Only)
Genuine Leather patches are applied with a single-line stitch using a tonal thread.
Heat Seal
In this method, patches are affixed directly to the hat with a heat seal, no edge stitching needed.

Application

Heat Sealed
Add $1.00/each (A)
Heat Seal available for all patches. Custom Shapes are Heat Seal only.
Stitched
Add $2.00/each (A)
Stitching available for all stock shapes.

Placement

Front Center
Every Patch shape is available for front center placement. In general, patches 2"x2" or smaller work better on structured caps.
Front Left Wear Side Corner
Smaller patches look great here. Works well with brand logos, icons, and small graphics.
Front Right Wear Side Corner
Smaller patches look great here. Works well with brand logos, icons, and small graphics.

NEW: Faux Leather Colors

Bamboo/Black
Black/Gold
Black/Silver
Blue/Black
Blue/Silver
Cork
Dark Brown/Black
Grey/Black
Light Brown/Black
Pink/Black
Rawhide/Black
Rose/Black
Rustic/Gold
Rustic/Silver
Teal/Black

NEW: Custom Shapes for Genuine Leather & Faux Leather Patches

All patches are designed, produced & applied in house. We apply all custom shape patches to the cap via heat seal for a clean, long lasting finish. Max size for custom shapes is 4.5"w x 2.3"h

Custom Patch Shapes Example

Shapes for Genuine Leather & Faux Leather

All Patches are available for front center placement. Shapes with the red cap Icon are also available for front left and front right placement.
3.5" x 2" Buckle - Wide
1.5" x 1.5" Circle - Mini
2" x 2" Circle - Small
2" x 2" Diamond - Small
3.5" x 2" Diamond - Wide
3.5" x 2" Flag
1.5" x 1.75" Hex - Small
3.5" x 2" Hex - Wide
3.5" x 1.5" Oval - Small
3.5" x 1.5" Rectangle - Medium
2.5" x 1.5" Rectangle
2" x 1.25" Rectangle - Small
2.5" x .75" Rectangle
2" x 2" Square - Medium
1.5" x 1.5" Square - Small

Shapes for Sublimated & Embroidered

All Patches are available for front center placement. Shapes with the red cap Icon are also available for front left and front right placement.
Shapes marked with the SUB. ONLY icon can only be made as a sublimated patch, due to their smaller size.
2.5" x 2.5" Circle - Large
2" x 2" Circle - Small
3.5" x 1.5" Oval - Medium
3.75" x 2.25" Oval - Large
2" x 2" Square - Medium
2.5" x 2.5" Square - Large
4" x 2" Rectangle - Wide
3.5" x 1.5" Rectangle - Medium
2.5" x 1.5" Rectangle
2.25" x 2.5" Badge
3.5" x 2.25" Buckle - Wide
2.5" x 2.5" Diamond
3.5" x 2" Flag
4" x 2.25" Hex - Wide