Domestic Patch Caps

Available in Etched Leather, Sublimated or Embroidered Fabric.

Get StartedFind a Dealer

48 piece minimum.

Ships 7 business days after approval.

View Program Details ❯ 

Outdoor Cap sells team headwear through authorized team dealers. Please contact us if you are interested in becoming an authorized dealer.

Pick Your Style

Start with any of our blank promo headwear styles.
Styles shown from left to right, top to bottom: RGR-200M, RGR-360M, CTN50, MBW-800SB, RGR-100M, KNF-100

Start with any of our blank headwear.Browse all styles ❯ 

Provide Your Art

Our creative team can supply you with great looking design concepts and deliver a virtual sample within 1-3 business days, depending on the design of your patch.

High Resolution Images
Ideal for sublimation. 300 dpi recommended. .jpg, .tif, .gif, .png, .psd, or .bmp preferred.
Vector Artwork
Best for embroidery and Etched Leather. Great for logos and text. .AI, .EPS, or .SVG files preferred. Single color vector art preferred for leather.

Build Your Patch


Complex and/or detailed graphics, and photo-realistic images.
Simple graphics, and type no smaller than 0.2” high.
100% Genuine Leather
For single color graphics with moderate detail. Available in Tan and Chocolate.


Satin Stitch
Conventional stitching technique that produces an even, uniform look. Available in our standard embroidery thread colors.
Merrowed Stitch
3-thread “overlock” stitch that creates a quick, finished edge. Available in 12 colors.
Running Stitch (Leather Only)
Leather patches are applied with a single-line stitch using a tonal thread.

Shapes for Sublimated & Embroidered

2.5" x 2.5" Circle
2" x 2" Circle
3.5" x 1.5" Oval
3.75" x 2.25" Oval - Large
2.5" x 2.5" Square
4" x 2" Rectangle
3.5" x 1.5" Rectangle
2.25" x 2.5" Badge
3.5" x 2.25" Buckle - Wide
2.5" x 2.5" Diamond
3.5" x 2" Flag
4" x 2.25" Hex - Wide

Shapes for Leather

3.5" x 2" Buckle - Wide
2" x 2" Circle - Small
2" x 2" Diamond - Small
3.5" x 2" Diamond - Wide
3.5" x 2" Flag
3.5" x 2" Hex - Wide
3.5" x 1.5" Oval - Small
3.5" x 1.5" Rectangle - Medium
2" x 1.25" Rectangle - Small
2" x 2" Square - Medium
1.5" x 1.5" Square - Small